The old engine in my Datsun 240z at the last track day started to feel underpowered like there was more for the engine to give. Shortly after the motor began smoking on take off so it was time to do a compression check.
The Results:
- Cylinder #1 140psi dry / 185 wet
- Cylinder #2 140psi dry / 182 wet
- Cylinder #3 133psi dry / 170 wet
- Cylinder #4 140psi dry / 165 wet
- Cylinder #5 135psi dry / 160 wet
- Cylinder #6 135psi dry / 175 wet
The low dry numbers combined with higher wet numbers indicated that there was an issue possibly with the piston rings. Next was a leak down test and that confirmed that there was wear on the rings and it was time for a rebuild. Before for the rebuild however it was time to get a baseline dyno chart.
Thanks to Rob at ZCarGarage for the help. Looking at the dyno chart you can see the L28 is under powered and also a little low on torque. Max power of 110 hp and 141 ft-lbs of torque isn't the greatest performance motor. The Datsun deserves a better motor.
The engine is old and tired, so it was time to build something more powerful. As I still wanted to drive the car, I decided to source another block and head for building a new motor. Then I could swap over the new motor into the car when finished. A perfect opportunity for learning more about building performance engines, even if a single overhead cam is old technology.
The next article in the engine build series we start by disassembling the cylinder head in preparations for modifications and machining.
Other Engine Build Articles
Before you assemble the engine components make sure all the threads are in good condition and clean. You really don’t want old rust and grime getting into your fresh motor.
We strip, clean and prepare the oil pan for the Datsun Engine Build. We also check and ensure smooth operation of the oil trap doors and baffles.
There are a lot of great resources out there on Engine Building here are some ones we found useful and also specific books and links for the Nissan / Datsun L-Series motors.
With all the modifications and upgrades complete on the engine block it was time to get rid of that horrible looking outer surface and give it a fresh coat of paint.
Using a scale you can mix and match the various piston assembly parts (piston, rings, gudgeon pins and retaining snap rings) to get the weight balance close and then modify the pistons by removing material to fine tune.
The next step in our Datsun Engine build series is to set the piston ring gaps. Gapping the piston rings is important to the performance and reliability of the engine.
We unbox the mighty Robello Racing 3.0L Kit for the Datsun L-Series engines. We discuss the various components, specifications we choose and the work ahead to turn our new motor into a beast.
The next step in our Datsun Engine build series is to clean out all the old rust, grinding dust, grease, oil and grime that has built up from the previous work.
We had a few upgrades done at the machine shop to add some performance, serviceability and reliability to the Datsun L28 F54 Engine Block.
With the block back from the machine shop it is time to clean off all the old rust and paint.
Before taking the engine block to the machine shop you can clean up the interior block surface and remove any casting flash.
Before you can start modifying the engine block you need to know what you have. During the disassembly process measure the engine parts and compare them to the Nissan specifications.
Intakes are typically cast and consequently can end up with casting flash and misshapen ports due to mold shifts. If you are porting your cylinder head you already have all the supplies you need to also port your intake.
One big area for improvement on the L-series heads is modifying the intake and exhausts ports. Here is a step-by-step guide for porting and polishing the ports.
Key to increasing the performance of an L-Series motor are modifications to the cylinder chambers. This article covers CC'ing, unshrouding the valves, valve set transitions and chamber polishing.
With the Datsun Cylinder Head disassembled now is the time to clean it and see what you have before you begin making performance modifications.
Disassembling a Datsun Cylinder Head is straight forward with a few unique tools. Once the head is dissembled and cleaned you can begin making performance modifications.
The engine in my Datsun 240z at the last track day started to feel underpowered and then began smoking on take offs. Time to investigate...